GB PRODUCT CATALOGUE
Subsidiaries Elpress GmbH Kränkelsweg 24 DE-417 48 Viersen, Germany Tel +49 2162 93 19-0 sales@elpress.de www.elpress.de Elpress A/S Randersvej 16 DK-8600 Silkeborg, Denmark Tel +45 8681 61 11 salg@elpress.dk www.elpress.dk Elpress AS Bruket 31, Pb 79 N-1621 Gressvik, Norway Tel +47 91 68 55 02 sales@elpress.no www.elpress.no Elpress Inc., 900 Oakmont Lane, Suite 207, Westmont IL 60559 USA Tel: +1-331-814 2910 Fax: +1-331-814 2914 sales@elpress.us www.elpress.us Elpress (Beijing) Electrical Components Co., Ltd Rm 1605, Diyang Tower, No. H2 DongsanhuanBei Lu, Chaoyang District, Beijing 100027, P.R. China Tel:+86 10 5979 6187 Fax:+86 10 6438 5279 info@elpress.com.cn www.elpress.com.cn Business aim “The business aim of the Elpress Group is to provide, primarily to professional users, qualified material and knowledge concerning electrical applications, with a high level of service and product expertise.” Contact us Head office Elpress AB Industrivägen 15 P.O. Box 186 SE-872 24 Kramfors, Sweden Tel +46 612 71 71 00 sales@elpress.se Customer support Tel +46 612 71 71 70 support@elpress.se Order Tel +46 612 71 71 70 order@elpress.se Elpress has been developing, manufacturing and marketing complete cable crimping systems for electrical connectors since 1959. The Elpress Group, consisting of Elpress and ABIKO business areas, is owned by Lagercrantz Group AB. Elpress head office, factory and warehouse are located in Kramfors, Sweden. Subsidiaries Elpress GmbH, Elpress A/S, Elpress AS, Elpress (Beijing) Ltd. and Elpress Inc. with local warehouses in Silkeborg/Denmark, Beijing/China and Chicago/USA. The information contained in this catalogue is for commercial use to select products only. It is not intended for use in QA instructions, production drawings, instruction manuals or likewise. If such documentation is required, please contact your nearest Elpress representative or Elpress directly. Although every effort has been made to ensure correct and updated information at time of printing, Elpress makes reservation for misprints, wrong or outdated information and changes. Elpress reserve the right to change, update or discontinue products without prior notice. This catalogue is the property of Elpress. Any reproduction in full, part or of pictures, is forbidden without prior written permission from Elpress AB.
Pre-insulated 0.1 - 6 mm² terminals with associated tools 01 02 03 04 05 06 07 08 09 10 11 12 13 End terminals 0.14 - 50 mm² with associated tool Uninsulated terminals 0.15 - 10 mm² with associated tools Cu terminals 0.75 - 1000 mm² Al and AlCu terminals 16 - 1200 mm² Tools for Cu, Al and AlCu terminals Overhead line connectors Shearbolt terminals for low and medium voltage Insulation kit for splicing Cutting and insulation stripping tools Deep earthing General information System Elpress Table of content
Quality For us, quality means trying all the time to be the best in the business. That’s why we are constantly developing our products, methods and ourselves, since knowledge is perhaps the most important component for achieving the highest quality. Our work on quality has resulted in Elpress being certified to ISO 9001 since 1992. Our certificate, with number FM20987, is issued by the internationally recognized BSI, British Standards Institution, of England. Environment policy Elpress products and services, are designed to minimise environmental impact, to protect limited resources and to take the life-cycle perspective into consideration in connection with: • Product development. • Manufacturing. • Use and withdrawal of products. Each and every Elpress employee shall prioritize the personal responsibility for safety, quality and the environment within his daily work routine. Information and education will constitute normal activity for increased awareness. Our suppliers and commissioned partners are chosen and influenced in such a way that they can comply with and add value to our Policy. Our customers are informed about our environmental dedication and our partners have all the necessary knowledge to assist and advise all parties of the distribution chain and safeguard the proper use, stocking and final disposal of our products. We continuously evaluate the results of our Policy and openly distribute information on our work and impact on the environment. Our environment work has resulted in Elpress being certified to ISO 14001 since 2004. Our certificate, with number EMS 531083, is issued by the internationally recognized BSI, British Standards Institution, of England. UL is an American standard which is also internationally accepted. KR/KS, KRF/KSF, KRFS, KRFN, KRT/KST UL approved in accordance with file no. E205350. DNV - Det Norske Veritas Elpress KR/KS, KRF/KSF and KRT/KST terminals meet DNV’s rules for classification of ships and Det Norske Veritas’ Offshore Standards. The terminals are approved for installations on ships and mobile “offshore” units. IEC - International Electrical Commission - issues international standards which, although not always compulsory, do have strong influence and are used as a basis within the international terminal trade. Certification and standards Verification of products There are quite a lot of different test standards and approval routines that may be applied on cable connectors and terminations. Due to this and the variation in contents between standards from different countries one has to make a selection. Elpress had previously applied primarily Swedish, UK and German standards but lately IEC and EN Standards, where the latter rapidly will substitute the old national standards. In many cases, there are also UL, DNV-Det Norske Veritas or other approvals on our products.
1: 1 Pre-insulated 0.1 - 6 mm² terminals with associated tools General information about pre-insulated terminals................................................................................................................ 2 Hand tools for pre-insulated terminals.....................................................................................................................................................3 Ring terminals 0.1 - 6 mm². ............................................................................................................................................................... 4 Fork terminals 0.1 - 6 mm²................................................................................................................................................................. 5 Flanged fork terminals 0.5 - 2.5 mm²............................................................................................................................................. 5 Hook terminals 0.5 - 2.5 mm²........................................................................................................................................................... 6 Pin terminals 0.1 - 6 mm²................................................................................................................................................................... 6 Blade terminals 0.25 - 6 mm²............................................................................................................................................................ 7 Through connectors 0.25 - 6 mm²................................................................................................................................................... 7 Through connectors with heat shrink insulation 0.5 - 6 mm²............................................................................................... 8 Parallel through connectors 0.5 - 6 mm²....................................................................................................................................... 8 Receptacles rolled type 0.1 - 6 mm²................................................................................................................................................ 9 Multiple tabs rolled type (piggy back) 0.5 - 2.5 mm²................................................................................................................ 9 Receptacles fully insulated rolled type 0.5 - 6 mm². ................................................................................................................. 10 Blade 0.5 - 6 mm².................................................................................................................................................................................. 10 End connector sleeves fully insulated 1 - 6 mm²........................................................................................................................ 11 Bullet 0.25 - 6 mm²............................................................................................................................................................................... 11 End connector sleeves fully insulated 0.25 - 6 mm².................................................................................................................. 11 Assortment boxes - pre-insulated terminals............................................................................................................................... 12 RPL605, PL1001 and PL451M............................................................................................................................................................ 12 PL450 and HB150.................................................................................................................................................................................. 13 Hobby tools for pre-insulated and uninsulated 0.5 - 6 mm² terminals. ............................................................................ 14 T50, T51 and T52 Hobby tool. ........................................................................................................................................................... 14 Tools for pre-insulated 0.14 - 2.5 mm² terminals....................................................................................................................... 15 DSA0115, DSA0725 and ESAQ0760 - die nest gauge............................................................................................................... 15 Miniforce tools for pre-insulated .................................................................................................................................................... 16 GSEA0340C and GSW0560C. ............................................................................................................................................................ 16 GSA0760 and GSA0760C.................................................................................................................................................................... 17 Battery-powered crimping tools...................................................................................................................................................... 18 PVL130P - Elpress Mini. ....................................................................................................................................................................... 18 PVL130S - Elpress Mini. ....................................................................................................................................................................... 19 Elpress Mobile - tool with interchangeable dies........................................................................................................................ 20 Elpress Mobile, Mobile Installation & Mobile DataCom. ........................................................................................................ 20 Mobile Solar Kit and Mobile Box...................................................................................................................................................... 21 Additional dies for Elpress Mobile................................................................................................................................................... 22
1: 2 General information about pre-insulated terminals System Elpress System Elpress consists of terminals and tools that are designed and tested together to give a certified crimping result. This ensures that users will feel confident when using our systems, and that a secure connection will be achieved through the proper handling of our products. Pre-insulated terminals Elpress ring, fork and pin terminals are made of high-class copper 99.95%. The tab and bullet terminals are made of brass or tin-bronze. All terminals are then electrolytically tin-plated for maximum corrosion protection. The terminal’s neck is brazed and annealed, which means it can be crimped in any direction. The metal in the receptacles’ neck is double folded. This means that the finished terminal has excellent mechanical strength and low resistance. Insulation material Elpress insulation sleeves are usually made from halogen-free polycarbonate, PC, which has excellent deformation properties. Furthermore, it maintains its vibration support up to high temperatures. Caution must be exercised in case of alkaline exposure. Some types of terminals have insulation of PA, nylon, which is also halogen-free, or PVC (not halogen free. The colour of the insulation sleeve indicates the cross-sectional area that the terminal is intended for: Bright yellow sleeve 0.1 - 0.5 mm² Green sleeve* 0.25 - 0.75 mm² Red sleeve 0.5 - 1.5 mm² Blue sleeve 1.5 - 2.5 mm² Yellow sleeve 4-6 mm² * or transparent white The table below shows properties for Elpress pre-insulated terminals insulation. Note the properties are general since the influences of environment, temperature, etc. can affect the terminals. Polycarbonate, PC, and polyamide, PA, are halogen-free, i.e. they do not contain any of the substances fluoride, chlorine, bromide or iodine. Insulation material Max. temperature Halogen -free Flammability class, UL94 PA (Polyamide) 105° Yes V0 PC (Polycarbonate) 115° Yes V2 PVC (Polyvinyl chloride) 60° No, chlorine V0 Easy-entry Elpress insulation sleeves are usually of the easy-entry type, which means it guides the conductor strands properly into the terminal neck. The risk of back-folded and stray strands, possibly resulting in flash-overs or reduced electrical properties, is therefore eliminated. Easy-entry. Labelling of pre-insulated terminals Elpress pre-insulated terminals are labelled with logo, cross sectional area and any applicable screw diameter to facilitate work and controllability. When contact crimping pre-insulated terminals, Elpress crimping dies/tools leave an imprint in the insulation sleeve so that all crimped terminals can be inspected retrospectively in accordance with the requirements of many standards. Samples of Elpress crimped pre- insulated terminals. Designation example Cat no. A1532R (E, FLS, G etc.) A = pre-insulated 15 = cross sectional area (1.5 mm2) 32 = characteristic size (Hole 3.2 mm) E = end connectors FLS = receptacles, rolled type FLSF = receptacles, fully insulated rolled type FLSH = multiple tabs, rolled type (piggy back) FLST = receptacles, rolled type, tin-bronze G = fork terminals GB = flanged fork terminals H = tabs (male) HA = bullets (male) HO = sockets (female) K = hook terminals PSK = parallel connectors R = ring terminals SF = blade terminals SFB = blade terminals, flanged SFK = blade terminals, short pin SFL = blade terminals, long pin SFN = blade terminals, with tab SR = pin terminals SRK = pin terminals, short pin SK = through connectors SKW = through connectors with heat shrink insulation Crimping of Elpress pre-insulated ring terminal with hand tool GSA0760.
1: 3 01 Hand tools for pre-insulated terminals Mechanical tools In the development of a mechanical crimping tool at Elpress, we strive for the best quality and ergonomics in the actual tool, and the best characteristics in the crimped terminal. The tools have a built-in locking system (not the hobby tools) that ensures that the entire crimping process is completed - a prerequisite for professional and quality-assured work. Elpress Mobile, professional tool with interchangeable dies for the installer or service technician. Miniforce-tools With the unique Miniforce tools, a new level has been established regarding ergonomic adaptation to the user and low force requirements. This has resulted in a decrease in the grip forces by up to 45% and is the result of an advanced development process where minimisation of the risks of work-related injuries and the best ergonomics have been the deciding factors. Miniforce type C has longer handles to facilitate two-handed operation, which is often a simple and natural way to reduce the loads. Electrical crimping tools and terminals together constitute a contact crimping system where crimping results are continuously checked against the requirements of established standards such as IEC 60352-2, SEN 245010, DIN 46429, IEC 61238-1 etc. Many of the manual tools have symmetrical crimp positions that make it possible to work from both sides - something that is important for left-handed users. The tools in the Miniforce, D and 50 series are made of very high-grade hardened steel with a black oxide finish and are laser marked. Certification of crimping tools For quality assurance of our tools, we certify the manufacture of our crimping tools, both hand tools, type Gxx, i.e. Miniforce tools, and type Dxx. What do we certify? Certification of the crimping tools means that each individual tool is documented at the final assembly and inspection stage with respect to: • handle pre-load, which is the force needed to ensure that the lock, which prevents a crimp from being interrupted, is not released too early. • crimp die nest heights, i.e. the maximum height measurements which can be measured in each indentation with the dies pressed together. Why certification? The certificate that accompanies the tool serves several functions: • crimping tools are often directly introduced upon procurement in a quality management system. The tool’s status at procurement shall of course be the first thing noted, to then be followed by regular checks where potential changes can be discovered and addressed. • the certificate shows that each individual tool meets the requirements of the tool’s basic specifications. • the certificate states what the most important characteristics are that shall be followed up. Elpress’ service department offers the possibility of continued follow-up of the quality of the tools. Certificate that accompanies the tool. Elpress ergonomic Miniforce tool. Get your certificate.
1: 4 Ring terminals 0.1 - 6 mm² • Material: Cu 99.95%, tin plated Cu/Sn, brazed neck. • PC insulation has easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name Screw W mm d L L1 t s Tool Insulation material Easy Entry Pcs/pack 0,1-0,5 26-20 A0522R M2,5 5,4 2 16 14 0,5 6 DSA0115 PA No 100 0,1-0,5 26-20 A0532R M3 5,4 2 16 14 0,5 6 DSA0115 PA No 100 0,1-0,5 26-20 A0543R M4 6,5 3 19 16 0,5 6 DSA0115 PA Yes 100 0,1-0,5 26-20 A0553R M5 8 2 19 16 0,5 6 DSA0115 PA Yes 100 0,25-0,75 24-20 A0832R M3 5,5 3,2 18 15 0,5 7 DSA0115 PC Yes 100 0,25-0,75 24-20 A0837R M3,5 6,2 3,2 21 17,5 0,5 7 DSA0115 PC Yes 100 0,25-0,75 24-20 A0843R M4 7,5 3,2 21 17,5 0,5 7 DSA0115 PC Yes 100 0,25-0,75 24-20 A0853R M5 9 3,2 22 17,5 0,5 7 DSA0115 PC Yes 100 0,5-1,5 20-16 A1532R M3 5,5 4 19 16 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1537R M3,5 6 4 19 16 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1543R M4 7 4 20,5 17 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1553R M5 9 4 22,5 18 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1565R M6 11 4 26,5 21 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1585R M8 14 4 27,5 20 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1510R M10 16,5 4 30,5 22 0,7 7 GSA0760 PC Yes 100 1,5-2,5 15-14 A2532R M3 5,5 4,5 19 16 0,8 8 GSA0760 PC Yes 100 1,5-2,5 15-14 A2537R M3,5 6,2 4,5 19 16 0,8 8 GSA0760 PC Yes 100 1,5-2,5 15-14 A2543R M4 7 4,5 21 17,5 0,8 8 GSA0760 PC Yes 100 1,5-2,5 15-14 A2553R M5 9 4,5 23 18 0,8 8 GSA0760 PC Yes 100 1,5-2,5 15-14 A2565R M6 11 4,5 26 20,5 0,8 8 GSA0760 PC Yes 100 1,5-2,5 15-14 A2585R M8 14 4,5 28 21 0,8 8 GSA0760 PC Yes 100 1,5-2,5 15-14 A2510R M10 16,5 4,5 30,5 22 0,75 8 GSA0760 PC Yes 100 1,5-2,5 15-14 A2513R M12 18 4,3 34 26 0,75 8 GSA0760 PA Yes 100 4-6 12-10 A4643R M4 7,8 6,4 24,5 20,5 1 9 GSA0760 PC Yes 100 4-6 12-10 A4653R M5 9 6,4 25 20,5 1 9 GSA0760 PC Yes 100 4-6 12-10 A4665R M6 11 6,4 28,5 23 1 9 GSA0760 PC Yes 100 4-6 12-10 A4685R M8 14 6,4 30,5 23,5 1 9 GSA0760 PC Yes 100 4-6 12-10 A4610R M10 17 6,4 34 25,5 1 9 GSA0760 PC Yes 50 4-6 12-10 A4613R M12 19,2 6,8 40 31 1 9 GSA0760 PC Yes 50 t = palm thickness, s = strip length
1: 5 01 Fork terminals 0.1 - 6 mm² • Material: Cu 99.95%, tin plated Cu/Sn, brazed neck. • PC insulation has easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name Screw W mm d L L1 t s Tool Insulation material Easy Entry Pcs/pack 0,1-0,5 26-20 A0532G M3 5,5 3,2 18 15 0,5 6 DSA0115 PA No 100 0,25-0,75 24-20 A0832G M3 5,5 3,2 18 15 0,5 7 DSA0115 PC Yes 100 0,25-0,75 24-20 A0837G M3,5 6,2 3,2 21 17,5 0,5 7 DSA0115 PC Yes 100 0,25-0,75 24-20 A0843G M4 6,2 3,2 21 17,5 0,5 7 DSA0115 PC Yes 100 0,5-1,5 20-16 A1532G M3 5,5 4 19 16 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1537G M3,5 6,2 4 21 17,5 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1537GS M3,5 5,5 4 21,2 17 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1543G M4 7 4 21 17,5 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1553G M5 9 4 22,5 18 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1565G M6 11 4 26,5 21 0,7 7 GSA0760 PC Yes 100 1,5-2,5 16-14 A2532G M3 5,5 4,5 18 15 0,8 8 GSA0760 PC Yes 100 1,5-2,5 16-14 A2537G M3,5 6,2 4,5 21 17,5 0,8 8 GSA0760 PC Yes 100 1,5-2,5 16-14 A2537GS M3,5 5,5 4,5 21,2 17 0,8 8 GSA0760 PC Yes 100 1,5-2,5 16-14 A2543G M4 7 4,5 21 17,5 0,8 8 GSA0760 PC Yes 100 1,5-2,5 16-14 A2553G M5 9 4,5 23 18 0,8 8 GSA0760 PC Yes 100 1,5-2,5 16-14 A2565G M6 11 4,5 25 19,5 0,8 8 GSA0760 PC Yes 100 4-6 12-10 A4643G M4 7,8 6,4 24 20 1 9 GSA0760 PC Yes 100 4-6 12-10 A4653G M5 9 6,4 25 20,5 1 9 GSA0760 PC Yes 100 4-6 12-10 A4665G M6 11 6,4 27 21,5 1 9 GSA0760 PC Yes 100 4-6 12-10 A4685G M8 14 6,4 30 23 1 9 GSA0760 PC Yes 100 4-6 12-10 A4610G M10 18 6,4 36 27,5 1 9 GSA0760 PA Yes 100 t = palm thickness, s = strip length Flanged fork terminals 0.5 - 2.5 mm² • Material: Cu 99.95%, tin plated Cu/Sn, brazed neck. • PC insulation has easy-entry, PC is halogen free. mm² (Cu) AWG Cu Name Screw W mm d L L1 t s Tool Insulation material Easy Entry Pcs/pack 0,5-1,5 20-16 A1537GB M3,5 6,2 4 21 17,5 0,7 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1543GB M4 6,2 4 21 17,5 0,7 7 GSA0760 PC Yes 100 1,5-2,5 16-14 A2543GB M4 6,2 4,5 21 17,5 0,8 7 GSA0760 PC Yes 100 1,5-2,5 16-14 A2553GB M5 9 4,5 22,5 17,5 0,8 7 GSA0760 PC Yes 100 t = palm thickness, s = strip length
1: 6 Hook terminals 0.5 - 2.5 mm² • Material: Cu 99.95%, tin plated Cu/Sn, brazed neck. • PC insulation has easy-entry, PC is halogen free. mm² (Cu) AWG Cu Name Screw W mm d L L1 t s Tool Insulation material Easy Entry Pcs/pack 0,5-1,5 20-16 A1543K M4 7 4 20,5 17 0,7 7 GSA0760 PC Yes 100 1,5-2,5 16-14 A2543K M4 7,5 4,5 21 17 0,8 8 GSA0760 PC Yes 100 t = palm thickness, s = strip length Pin terminals 0.1 - 6 mm² • Material: Cu 99.95%, tin plated Cu/Sn, brazed neck. • PC insulation has easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name W mm d L L1 s Tool Insulation material Easy Entry Pcs/pack 0,1-0,5 26-20 A0514SR 1,2 2,2 18 8 6 DSA0115 PA No 100 0,25-0,75 24-20 A0819SR 1,8 3,2 22 12 7 DSA0115 PC Yes 100 0,25-0,75 24-20 A0819SRK 1,8 3,2 18,5 8,5 7 DSA0115 PC Yes 100 0,5-1,5 20-16 A1519SR 1,7 4 22 12 7 GSA0760 PC Yes 100 0,5-1,5 20-16 A1519SRK 1,7 4 18,5 8,5 7 GSA0760 PC Yes 100 1,5-2,5 16-14 A2519SR 1,9 4,5 21,5 11,5 8 GSA0760 PC Yes 100 1,5-2,5 16-14 A2519SRK 1,9 4,5 18,5 8,5 8 GSA0760 PC Yes 100 4-6 12-10 A4630SR 2,7 6,4 27 14 9 GSA0760 PC Yes 100 s = strip length
1: 7 01 Blade terminals 0.25 - 6 mm² • Material: Cu 99.95%, tin plated Cu/Sn, brazed neck. • PC insulation has easy-entry, PC is halogen free. mm² (Cu) AWG Cu Name W mm d L L1 t s Insulation material Easy Entry Tab Tool Pcs/pack 0,25-0,75 24-20 A0825SFK 2,5 3,2 20 10 0,5 7 PC Yes No DSA0115 100 0,5-1,5 20-16 A1518SFL 2,3 4,0 27,2 18 0,8 7 PVC Yes No GSA0760 100 0,5-1,5 20-16 A1529SF 2,9 4 22 12 0,7 7 PC Yes No GSA0760 100 0,5-1,5 20-16 A1529SFN 2,9 4 22 12 0,7 7 PC Yes Yes GSA0760 100 0,5-1,5 20-16 A1530SFB 3 4 25,8 16,8 0,8 7 PVC Yes No GSA0760 100 1,5-2,5 16-14 A2524SFL 2,3 4,5 27,2 18 0,8 8 PVC Yes No GSA0760 100 1,5-2,5 16-14 A2529SF 2,9 4,3 21,5 11,5 0,8 8 PC Yes No GSA0760 100 1,5-2,5 16-14 A2529SFN 2,9 4,3 22 12 0,8 8 PC Yes Yes GSA0760 100 1,5-2,5 16-14 A2530SFB 3 4,5 25,8 16,8 0,7 8 PVC Yes No GSA0760 100 4-6 12-10 A4640SF 4 6,8 27,5 13,5 1 9 PVC Yes No GSA0760 100 4-6 12-10 A4645SFB 4,6 6,8 30,3 16,8 1 9 PVC No No GSA0760 100 t = palm thickness, s = strip length Through connectors 0.25 - 6 mm² • Material: Cu 99.95%, tin plated Cu/Sn, contact sleeve of Cu pipe • Halogen-free PC insulation without Easy-entry. mm² (Cu) AWG Cu Name d mm L s Tool Insulation material Easy Entry Pcs/pack 0,25-0,75 24-20 A0824SK 2,9 24,5 7 DSA0115 PC No 100 0,5-1,5 20-16 A1525SK 3,4 24 7 GSA0760 PC No 100 1,5-2,5 16-14 A2527SK 4,3 26 8 GSA0760 PC No 100 4-6 12-10 A4652SK 6,5 33 9 GSA0760 PC No 50 s = strip length
1: 8 Through connectors with heat shrink insulation 0.5 - 6 mm² • Material: Cu 99.95%, tin plated Cu/Sn, contact sleeve of Cu pipe. • Insulation of halogen-free PA, hot melt adhesive inside the insulation. mm² (Cu) AWG Cu Name d mm L s Tool Insulation material Pcs/pack 0,5-1,5 20-16 A1535SKW 3,7 31,5 8 GSW0560C PA 25 1,5-2,5 16-14 A2535SKW 4,6 31,5 8 GSW0560C PA 25 4-6 12-10 A4650SKW 6,5 37,5 9 GSW0560C PA 25 s = strip length After crimping and heating with a hot air gun, a water proof terminal, glued to the cable and the connector, is achieved. Parallel through connectors 0.5 - 6 mm² • Material: Cu 99.95%, tin plated Cu/Sn, contact sleeve of Cu pipe. • Insulation of halogen-free PA. mm² (Cu) AWG Cu Name d mm L s Tool Insulation material Pcs/pack 0,5-1,5 20-20 A1515PSK 3,2 17 7 GSA0760 PA 100 1,5-2,5 16-16 A2517PSK 4 17 8 GSA0760 PA 100 4-6 12-10 A4634PSK 5,6 21 9 GSA0760 PA 100 s = strip length Type PSK must be crimped with GSA0760 (C) and with two crimps.
1: 9 01 Receptacles rolled type 0.1 - 6 mm² • Material: brass, tin plated Cu/Sn, brazed neck. • PC and PA insulation have easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name W mm d L s For tab Tool Insulation material Neck type Easy Entry Pcs/ pack 0,1-0,5 26-20 A0503FLS5 3,7 2,2 16,4 7 2,8x0,5 DSA0115 PVC Brazed Yes Brass, Cu/Sn 100 0,1-0,5 26-20 A0503FLS8 3,7 2,2 16,4 7 2,8x0,8 DSA0115 PVC Brazed Yes Brass, Cu/Sn 100 0,5-1,5 20-16 A1503FLS5 3,2 4 18 7 2,8x0,5 GSA0760 PC Brazed Yes Brass, Cu/Sn 100 0,5-1,5 20-16 A1503FLS8 3,2 4,0 18 7 2,8x0,8 GSA0760 PC Brazed Yes Brass, Cu/Sn 100 0,5-1,5 20-16 A1505FLS5 5 3,2 19,5 7 4,8x0,5 GSA0760 PA Brazed Yes Brass, Cu/Sn 100 0,5-1,5 20-16 A1505FLS8 5 3,2 19,5 7 4,8x0,8 GSA0760 PA Brazed Yes Brass, Cu/Sn 100 0,5-1,5 20-16 A1507FLS 7,6 4 20,5 7 6,3x0,8 GSA0760 PC Brazed Yes Brass, Cu/Sn 100 0,5-1,5 20-16 A1507FLST 7,6 4 20,5 7 6,3x0,8 GSA0760 PC Brazed Yes Tin bronze (phosphor bronze), Cu/Sn 100 1,5-2,5 16-14 A2505FLS5 5,6 4,5 20 8 4,8x0,5 GSA0760 PA Brazed Yes Brass, Cu/Sn 100 1,5-2,5 16-14 A2505FLS8 5 3,9 19,5 8 4,8x0,8 GSA0760 PA Brazed Yes Brass, Cu/Sn 100 1,5-2,5 16-14 A2507FLS 7,6 4,5 20,5 8 6,3x0,8 GSA0760 PC Brazed Yes Brass, Cu/Sn 100 1,5-2,5 16-14 A2507FLST 7,6 4,5 20,5 8 6,3x0,8 GSA0760 PC Brazed Yes Tin bronze (phosphor bronze), Cu/Sn 100 4-6 12-10 A4607FLS 7,6 6,4 24 9 6,3x0,8 GSA0760 PC Brazed Yes Brass, Cu/Sn 100 4-6 12-10 A4609FLS 10,9 6,6 30,1 9 9,5x1,2 GSA0760 PA Reinforcement sleeve Yes Brass, Cu/Sn 100 s = strip length Multiple tabs rolled type (piggy back) 0.5 - 2.5 mm² • Material: brass/Cu, tin plated Cu/Sn. mm² (Cu) AWG Cu Name W mm d L s For tab Insulation material Neck type Easy Entry Pcs/pack 0,5-1,5 20-16 A1507FLSH 6,9 3,2 22 7 6,3x0,8 PA Reinforcement sleeve Yes 100 1,5-2,5 16-14 A2507FLSH 6,9 3,9 22 8 6,3x0,8 PA Reinforcement sleeve No 100 s = strip length
1: 10 Receptacles fully insulated rolled type 0.5 - 6 mm² • Material: brass, tin plated Cu/Sn, brazed neck. • PC and PA insulation has easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name W mm d L s For tab Insulation material Neck type Easy Entry Pcs/pack 0,5-1,5 20-16 A1503FLSF5 5,5 3,4 19,5 7 2,8x0,5 PA Reinforcement sleeve Yes 100 0,5-1,5 20-16 A1503FLSF8 5 3,4 19,5 7 2,8x0,8 PA Reinforcement sleeve Yes 100 0,5-1,5 20-16 A1505FLSF5 7,2 4,1 19,5 7 4,8x0,5 PA Reinforcement sleeve Yes 100 0,5-1,5 20-16 A1505FLSF8 7,2 4,1 19,5 7 4,8x0,8 PA Reinforcement sleeve Yes 100 0,5-1,5 20-16 A1507FLSF 8,8 4 21,3 7 6,3x0,8 PC Brazed Yes 100 1,5-2,5 16-14 A2505FLSF5 7,2 4,5 19,5 8 4,8x0,5 PA Reinforcement sleeve Yes 100 1,5-2,5 16-14 A2505FLSF8 7 3,9 19,5 8 4,8x0,8 PA Reinforcement sleeve Yes 100 1,5-2,5 16-14 A2507FLSF 8,8 4,5 21,3 8 6,3x0,8 PC Brazed Yes 100 4-6 12-10 A4607FLSF 9,2 5,4 26 9 6,3x0,8 PA Reinforcement sleeve Yes 100 s = strip length Blade 0.5 - 6 mm² • Material: brass, tin plated Cu/Sn, brazed neck. • PC and PA insulation have easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name d mm L s Tab Insulation material Neck type Easy Entry Pcs/pack 0,5-1,5 20-16 A1507H 4,1 22 7 6,3x0,8 PC Brazed Yes 100 1,5-2,5 16-14 A2507H 5 22,5 8 6,3x0,8 PC Brazed Yes 100 4-6 12-10 A4607H 6,6 24,5 9 6,3x0,8 PA Reinforcement sleeve No 100 s = strip length
1: 11 01 End connector sleeves fully insulated 1 - 6 mm² • Material: Cu, tin plated Cu/Sn. • Insulation of halogen-free PA. Easy-entry. mm² (Cu) AWG Cu Name d mm L L1 s Tool Insulation material Easy Entry Pcs/pack 1-3 18-13 A2500E 6,4 15,2 8 8 GSA0760 PA Yes 100 4-6 12-10 A4600E 9,2 17,7 9 9 GSA0760 PA Yes 100 s = strip length Bullet 0.25 - 6 mm² • Material: brass/Cu, tin plated Cu/Sn. • PC insulation has easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name d mm L s Bullet Tool Insulation material Neck type Easy Entry Pcs/pack 0,25-0,75 24-20 A0802HA 3,1 26 7 2,0 DSA0115 PA Reinforcement sleeve No 100 0,5-1,5 20-16 A1504HA 4 22 7 4,0 GSA0760 PC Brazed Yes 100 1,5-2,5 16-14 A2505HA 4,3 20,7 8 5,0 GSA0760 PVC Reinforcement sleeve No 100 4-6 12-10 A4605HA 6,6 25,7 9 5,0 GSA0760 PA Reinforcement sleeve No 100 s = strip length End connector sleeves fully insulated 0.25 - 6 mm² • Material: brass/Cu, tin plated Cu/Sn. • PC insulation has easy-entry, PC and PA are halogen-free. mm² (Cu) AWG Cu Name d mm L s For bullets Tool Insulation material Neck type Easy Entry Material Pcs/ pack 0,25-0,75 24-20 A0802HO 3,1 24,5 7 2 DSA0115 PA Reinforcement sleeve No Brass/Cu, Cu/Sn 100 0,5-1,5 20-16 A1504HO 4 25 7 4 GSA0760 PC Brazed Yes Tin bronze (phosphor bronze), Cu/Sn 100 1,5-2,5 16-14 A2505HO 3,2 25 8 5 GSA0760 PVC Reinforcement sleeve No Brass/Cu, Cu/Sn 100 4-6 12-10 A4605HO 5,7 27 9 5 GSA0760 PA Reinforcement sleeve No Brass/Cu, Cu/Sn 100 s = strip length
1: 12 Assortment boxes - pre-insulated terminals RPL605 RPL605 is a complete assortment box for professional work, containing terminals and tools. Properties: • certified crimping tool GSA0760, crimp area 0.5-6 mm² • stripping tool SCT001, cuts and strips 0.5-6 mm² • 605 x Elpress pre-insulated 0.5-6 mm² terminals mm² AWG Name Net weight (kg) Length mm Width Height 0,5-6 20-10 RPL605 2,05 261 338 57 PL1001 Elpress assortment box designed for electromechanical and service workshops. Properties: • box made of ABS plastic, inserts made of polystyrene • 29 compartments • 997 pre-insulated 0.5-6 mm² terminals • 4 connection blocks • crimping tool GSA0760 Miniforce • stripping tool SCT001 mm² AWG Name Net weight (kg) Length mm Width Height 0,5-6 20-10 PL1001 2,94 380 285 55 PL451M Elpress assortment box for professional use. Properties: • box made of polypropylene, insert made of polystyrene • 11 compartments • 346 pre-insulated 0.5-6 mm² terminals • 3 connection blocks • crimping tool GSA0760 Miniforce • stripping tool SCT001 mm² AWG Name Net weight (kg) Length mm Width Height 0,5-6 20-10 PL451M 1,275 245,5 215 56,5
1: 13 01 PL450 Elpress assortment box designed for hobby use. Properties: • box made of polypropylene, insert made of polystyrene • 11 compartments • 346 pre-insulated 0.5-6 mm² terminals • 3 connection blocks • crimping tool hobby T50, which contact crimps, cuts and strips up to and including 6 mm² and cuts M2.5-M5 screws mm² AWG Name Net weight (kg) Length mm Width Height 0,5-6 20-10 PL450 1,019 245,5 215 56,5 HB150 Elpress assortment box designed for hobby use. Properties: • box made of polypropylene, insert made of polystyrene • 11 compartments • 147 pre-insulated 0.5 - 6 mm² terminals • 2 connection blocks • crimping tool hobby T50, which contact crimps, cuts and strips up to and including 6 mm² and cuts M2.5-M5 screws mm² AWG Name Net weight (kg) Length mm Width Height 0,5-6 20-10 HB150 0,781 245,5 215 56,5
1: 14 Hobby tools for pre-insulated and uninsulated 0.5 - 6 mm² terminals as well as cutting and stripping Properties: • made of high-grade steel with semi-soft handles • crimping positions are clearly marked • the tools do not have a locking function • cuts up to and including 6 mm² • strips up to and including 6 mm² • cuts screws M2.5-M5 T50 Hobby tool Crimp geometries Special properties: • contact crimps pre-insulated 0.5 - 6 mm² terminals and tab crimps uninsulated 1.5 - 6 mm² terminals • red handle mm² AWG Name Crimp geometries Net weight (kg) Length mm 0,5-6 20-10 T50 Tab, Oval 0,268 225 T51 Hobby tool Crimp geometries Special properties: • contact crimps pre-insulated 0.5 - 6 mm² terminals and roll crimps uninsulated 0.5 - 2.5 mm² terminals • yellow handle mm² AWG Name Crimp geometries Net weight (kg) Length mm 0,5-6 20-10 T51 Oval, Roll 0,268 225 T52 Hobby tool Crimp geometry Special properties: • roll crimps uninsulated 0.5 - 6 mm² terminals • green handle mm² AWG Name Crimp geometry Net weight (kg) Length mm 0,5-6 20-10 T52 Roll 0,268 225
1: 15 01 Tools for pre-insulated 0.14 - 2.5 mm² terminals with measuring certificates Properties: • crimping positions are clearly marked • adjustable for changes after long use • tested with Elpress terminals • locking function that ensures a complete crimp • emergency release if the crimping process has to be interrupted • unique design that makes the tools thin and versatile • minimal muscle strength required for complete crimp • suitable for both right and left-handed users • withstands at least 50,000 crimps supplied with certificate for basic quality monitoring DSA0115 Crimp geometry Tested and certified mechanical hand tool for symmetrical crimping of pre-insulated terminals 0.14-1.5 mm². Special properties: • easy to check red die nests easily with die nest gauge, ESAQ0760 mm² AWG Name Crimp geometry Net weight (kg) Length mm Width 0,14-1,5 26-16 DSA0115 Oval 0,445 192 66 DSA0725 Crimp geometry Tested and certified mechanical hand tool for symmetrical crimping of pre-insulated terminals 0.5-2.5 mm². Special properties: • die nests are easily checked with die nest gauge, ESAQ0760 mm² AWG Name Crimp geometry Net weight (kg) Length mm Width 0,5-2,5 20-14 DSA0725 Oval 0,449 192 66 ESAQ0760 - die nest gauge Go/no-go gauge for inspection of die nests in the following tools: DSA0115, DSA0725, GSA0760(C), GSEA0340C. Special properties: • handle part Ø 8 mm • easy to check tool die nest • The go and no go dimensions are checked in the die nests upon calibration. Contact Elpress for more information on calibration and quality management mm² AWG Name Net weight (kg) Shaft ø Length mm 0,5-2,5 20-14 ESAQ0760 0,024 8 55 Tool Die nests DSA0115 DSA0725 GSA0760(C) GSEA0340(C)
1: 16 Miniforce tools for pre-insulated 0.5 - 6 mm² terminals and 0.25 - 4 mm² end casings with measuring certificates Properties: • locking function which only releases once crimping is complete • emergency release if the crimping process has to be interrupted • symmetrical and clearly marked crimping positions • adjustable for changes after long use • tested with Elpress terminals • unique mechanism that reduces maximum handle force from 450 N right down to 250 N (model C) • ergonomic handle suitable for all users • maximises the quality of work • reduces the risk of occupational injuries • light and versatile design without sacrificing on strength • model C has extra long handles for the use of two hands • withstands at least 80,000 crimps • supplied with certificate for basic quality monitoring GSEA0340C Crimp geometries Tested and certified mechanical Miniforce hand tool for crimping pre-insulated terminals 0.5-2.5 mm² as well as pre-insulated and uninsulated end sleeves 0.25-4 mm². mm² AWG Name Crimp geometries Net weight (kg) Length mm Width 0,5-2,5 / 0,25-4 20-14 / 22-12 GSEA0340C Oval, Trapezoid 0,613 256 80 GSW0560C Crimp geometry Tested and certified mechanical Miniforce hand tool for crimping 0.5-6 mm² through connectors with heat shrink insulation of the SKW type. mm² AWG Name Crimp geometry Net weight (kg) Length mm Width 0,5-6 20-10 GSW0560C Oval 0,612 256 80
1: 17 01 GSA0760 and GSA0760C Follow procedures (1) and (2) when attaching the terminal in the locator on tool GSA0760(C). Crimp geometry Tested and certified mechanical Miniforce hand tools for symmetrical crimping of pre-insulated terminals 0.5-6 mm². Special properties: • locator that holds the terminal in the right position when crimping and facilitates work in, for example, tight spaces • die nests are easily checked with die nest gauge, ESAQ0760 mm² AWG Name Crimp geometry Net weight (kg) Length Width 0,5-6 20-10 GSA0760 Oval 0,548 203 76 0,5-6 20-10 GSA0760C Oval 0,607 256 80
1: 18 Battery-powered crimping tools for pre-insulated 0.5 - 6 mm² terminals, uninsulated 0.25 - 10 mm² terminals and 0.5 - 50 mm² end sleeves Properties: • Li-ion battery powered (10.8 V and 2 Ah), charging time about 40 min • very good accessibility and ergonomics • service and installation tools • fast crimping process 2 – 4 sec • approximately 230 crimps/battery charge • dies for the tool sold separately PVL130P - Elpress Mini PVL130P - Elpress MINI, dies sold separately. PVL130P, case and charger. Elpress mini tool with a sleek design with a high performance Li-Ion battery that facilitates your work with its improved battery capacity. Crimping force max. 13 kN. 1 x Li-ion battery and charger included. Properties: • one-handed operation for easy control of all tool functions • durable crimping head for long service life • optimal crimping thanks to parallel-moving dies • easy to use due to its low weight • high-performance 12 V Li-Ion battery – with indication of charge status • open head, rotating • easy and comfortable to use one handed thanks to its ergonomic 2-component housing with grip-friendly protection • automatic return of dies when crimping is complete mm² (Cu) AWG (Cu) Name Net weight (kg) Length mm Width Height Note 0,25-50 24-1/0 PVL130P 1,5 330 85 60 Charger: 230VAC 0,25-50 24-1/0 PVL130P-US 1,5 330 85 60 Charger: 115VAC 0,25-50 24-1/0 PVL130P-WOBC 0,91 330 85 60 without Battery/ Charger
1: 19 01 PVL130S - Elpress Mini PVL130S - Elpress MINI, supplied with die pair SA0760. Elpress mini tools with intuitive PowerSense function combine the benefits of manual crimping tools with the benefits of battery-powered hydraulic crimping tools. Crimping force max. 15 kN. 1 x Li-ion battery and charger included. Properties: • one-handed operation for easy control of all tool functions • electronic control with locking function and monitoring for complete closure of the jaws • safety loop used as fall protection when used outdoors • motor protection ensures safety in case of overload • easy and comfortable to use one handed thanks to its ergonomic 2-component housing with grip-friendly protection • very low weight and fast crimping process for maximum efficiency • powerful driving technology allows for easy crimps • high-performance 12 V Li-Ion battery – with indication of charge status • LED work lighting • Die pair SA0760 comes with the tool mm² (Cu) AWG (Cu) Name Net weight (kg) Length mm Width Height Note 0,25-50 24-1/0 PVL130S 1,5 58 92 250 Charger: 230VAC 0,25-50 24-1/0 PVL130S-US 0,96 58 92 250 Charger: 115VAC 0,25-50 24-1/0 PVL130S-WOBC 0,91 58 92 250 without Battery/Charger Dies for PVL130P/PVL130S mm² (Cu) AWG (Cu) Name Crimp geometry Net weight (kg) Application 0,5-6 20-10 SA0760 Oval 0,05 Pre-insulated terminals 0,25-2,5 22-14 KB0325 Tab 0,039 Uninsulated terminals 4-10 12-8 WB4099 W 0,05 Uninsulated terminals 0,5-6 20-10 RB0560 Roll 0,05 Uninsulated terminals 0,5-6 20-10 EB0560 Trapezoid 0,057 End sleeves 4-10 12-8 EB4010 Trapezoid 0,05 End sleeves 10-25 6-4 EB1025 Trapezoid 0,05 End sleeves 35-50 2-0 EB3550 Trapezoid 0,05 End sleeves
1: 20 Elpress Mobile - tool with interchangeable dies Professional contact crimping tool with interchangeable dies for the installer or service technician. Properties: • reliable, safe, economic and ergonomic tools • parallel-moving crimping movement with 10 kN crimping force, tested for 20,000 crimps • change crimping dies quickly and easily in one operation • the crimping dies are kept together in pairs and stored in custom holders • wide selection of dies allows you to use one tool frame for 19 different crimping applications! Elpress Mobile Elpress Mobile, frame only. Mobile hand tool (frame only). Dies are supplementary. mm² AWG Name Net weight (kg) Length mm Width 0,25-10 24-8 MOBILE 0,554 234 64 Mobile Installation Elpress Mobile + dies OAA0525 and OEB0210. Mobile hand tool with two interchangeable dies: • Die OAA0525 for crimping pre-insulated 0.5 - 2.5 mm² terminals. • Die OEB0210 for crimping end sleeves 0.25 - 10 mm². • The tool comes with associated dies in blister packaging. Name Net weight (kg) Length mm Width MOBILE INSTALLATION 0,695 234 64 Mobile DataCom Elpress Mobile + dies OMP45 and OCC1113. Mobile hand tool with two interchangeable dies: • OMP45 for crimping modular plug RJ45. • OCC1113 for crimping coaxial contacts RG58, RG59, RG62 and RG71. • The tool comes with associated dies in blister packaging. Name Net weight (kg) Length mm Width MOBILE DATA/COM 0,667 234 64
1: 21 01 Mobile Solar Kit Elpress Mobile + dies OMS4, OMS3 and OMSL. Cable stripper LOKE. Mobile hand tool with three interchangeable dies and cable stripper LOKE for stripping solar panel cable with extra thick insulation: • OMS4, roll crimping of contacts with sleeve Ø 4 mm, 2.5 - 6.0 mm². • OMS3, square crimping of contacts with sleeve Ø 3 mm, 2.5 - 6.0 mm². • OMSL, square crimping of contacts, 2.5 - 6.0 mm². Name Net weight (kg) Length mm Width MOBILE SOLAR 0,772 234 64 Mobile Box Box for the mobile tool with room for the tool as well as 5-6 associated dies. Tools and dies are ordered separately. Name Net weight (kg) Length mm Width Height MOBILE BOX 0,32 246 218 57
1: 22 Additional dies for Elpress Mobile OEB0210 Crimping die for Elpress MOBILE tool for crimping end sleeves 0.2510 mm2. AWG 24-7. OAA0525 Crimping die for Elpress MOBILE tool for asymmetric crimping of pre-insulated terminals 0.5-2.5 mm2. AWG 20-13. OPB0140 Crimping die for Elpress MOBILE tool for crimping global power connectors, GPC connectors. OPB6099 Crimping die for Elpress MOBILE tool for crimping global power connectors, GPC connectors. OWB4099 Crimping die for Elpress MOBILE tool for W crimping of uninsulated terminals 4-10 mm2. AWG 11-7. OKB0725 Crimping die for Elpress MOBILE tool for punch crimping uninsulated terminals 0.75-2.5 mm2. AWG 18-13. OKB0560 Crimping die for Elpress MOBILE tool for punch crimping uninsulated terminals 0.5-6 mm2. AWG 20-9. OAA0160 Crimping die for Elpress MOBILE tool for asymmetric crimping of pre-insulated terminals 0.1-4 mm2 and 4-6 mm2. AWG 11-9 OEB1625 Crimping die for Elpress MOBILE tool for crimping end sleeves 16-25 mm2. AWG 5-3. OEB3550 Crimping die for Elpress MOBILE tool for crimping end sleeves 35-50 mm2. AWG 2-1/0. ORB0110 Crimping die for Elpress MOBILE tool for roll crimping uninsulated terminals 0.1-1 mm2. AWG 26-17. ORB0560 Crimping die for Elpress MOBILE tool for roll crimping uninsulated terminals 0.5-6 mm2. AWG 20-9. OFO5432 Crimping die for Elpress MOBILE tool for crimping fibre optic contacts. OCC0908 Crimping die for Elpress MOBILE tool for crimping coaxial contacts RG174, 179. OCC1113 Crimping die for Elpress MOBILE tool for crimping coaxial contacts RG58, 59, 62, 71. OCC4755 Crimping die for Elpress MOBILE tool for crimping coaxial contacts RG6, 59. OMP45 Crimping die for Elpress MOBILE tool for crimping modular plug RJ45. OMP11 Crimping die for Elpress MOBILE tool for crimping modular plug RJ11. OSW0360 Crimping die for Elpress MOBILE tool for crimping through connectors with heat shrink insulation 0.3-0.75 mm2 and 4-6 mm2. AWG 11-9. OSW0525 Crimping die for Elpress MOBILE tool for crimping through connectors with heat shrink insulation 0.5-1.5 mm2 and 1.5-2.5 mm2. AWG 15-13. OMS4 Dies for Mobile tools for roll crimping contacts with sleeve diameter 4 mm, 2.5-6.0 mm2. AWG 13-19. OMSL Die for square crimping contacts 2.5-6.0 mm2. AWG 13-9. All dies have the same quick and easy way of being inserted into the tool frame. The dies are kept together in pairs and supplied in a cassette that can be docked to other cassettes.
2: 1 End terminals 0.14 - 50 mm² with associated tool General information about end terminals ..............................................................................................................................2 Hand tools for end terminals .......................................................................................................................................................3 Pre-insulated end terminals 0.14 - 50 mm² ET standard colour.......................................................................................4 Pre-insulated end terminals 0.14 - 50 mm² ETT alternative colour.................................................................................5 Pre-insulated end terminals 0.14 - 50 mm² ETD alternative colour................................................................................6 Uninsulated end terminals 0.25 - 50 mm²...............................................................................................................................7 Pre-insulated TWIN-end terminals 2 x 0.5 - 2 x 10 mm² ET2 standard colour code.................................................8 Pre-insulated TWIN-end terminals 2 x 0.5 - 2 x 10 mm² ETT2 alternative colour code...........................................9 Pre-insulated TWIN-end terminals 2 x 0.5 - 2 x 10 mm² ETW2 alternative colour code.........................................10 Assortment boxes - end terminals............................................................................................................................................11 PL800ET with tools..........................................................................................................................................................................11 RPL5548, SD4016 & SD0525........................................................................................................................................................12 Miniforce tool for end terminals 0.14 - 16 mm² .................................................................................................................. 13 PEB0116S, PEB0116H, PEB0110T and PEB0110T18 ............................................................................................................13 Miniforce-tool for end terminals 0.25 - 4 mm²......................................................................................................................14 GSEA0340C.........................................................................................................................................................................................14 Miniforce tool for end terminals 0.1 - 6 mm² and TWIN end terminals 2 x 0.5 - 2 x 10 mm² ..............................15 GEB4010C-TWIN and PZD3 .........................................................................................................................................................15 Miniforce tool for end terminals 4 - 50 mm²..........................................................................................................................16 GEB4010C, GEB1025 and GEB1025C........................................................................................................................................16 GEB3550 and GEB3550C...............................................................................................................................................................17 Battery-powered crimping tools................................................................................................................................................. 18 PVL130P - Elpress Mini. .................................................................................................................................................................. 18 PVL130S - Elpress Mini. .................................................................................................................................................................. 19 Elpress Mobile - tool with interchangeable dies.................................................................................................................. 20 Elpress Mobile, Mobile Installation and Mobile DataCom. .............................................................................................. 20 Mobile Box .........................................................................................................................................................................................21 Additional dies for Elpress Mobile..............................................................................................................................................22
2:2 General information about end terminals System Elpress System Elpress consists of terminals and tools that are adapted and tested together for best performance. This ensures that users will feel confident when using our systems, and that a secure terminal is achieved through the proper handling of our products. Using an Elpress crimping tool when crimping an Elpress end terminal means that a terminal is obtained according to DIN 57609. End sleeves Elpress pre-insulated and uninsulated end terminals are made of 99.95% copper and are tin plated. The end terminals have dimensions according to DIN 46228 with a few exceptions (see note in tables). The insulation boot is made of PP (polypropylene) and has a shape comparable to easy-entry, see image. Elpress end terminals are used when you need a perfect connection for the cable end . Colour codes for pre-insulated end terminals and TWIN-end terminals AWG Area mm² Standard colour W Elpress type ET Colours acc. to DIN 46228 Elpress type ETD Alternative colour T type ETT 26 0,14 grey grey brown 24 0,25 light blue yellow violet 22 0,34 turquoise turquoise pink 20 0,50 orange white white 18 0,75 white grey blue 17 1 yellow red red 15 1,5 red black black 13 2,5 blue blue grey 11 4 grey grey orange 9 6 black yellow green 7 10 ivory red brown 5 16 green blue white 3 25 brown yellow black 2 35 beige red red 1/0 50 olive-green blue blue 2/0 70 yellow yellow yellow 3/0 95 red red red 250 120 blue blue blue 300 150 yellow yellow yellow With Elpress end terminals you avoid splayed conductors and reduce the risk of cable breaks. Moreover, they create a lasting contact pressure and a large contact area. Crimped End terminal. Crimped TWIN end terminal. Easy-entry. Designation example Cat. no. A4-12ET A = pre-insulated B = uninsulated 4 = area (4 mm²) 12 = Length metal sleeve ET = end terminal ET2 = TWIN end terminal CSA certification CSA, Canadian Standards Association, is a Canadian organisation that certifies products according to US standards. Elpress end sleeves of type A..ET / ETT / ETD, B. .. ET, A...ET2/ETT2/ETW2 is CSA certified according to US standard C22.2 No 158 and UL 1059 according to file No. 247206. End terminals of the type A..ET/B...ET/A...ET2 are intended for stranded Cu-conductors 26 AWG to 500 MCM, equivalent to the metric sizes 0.14 mm² to 240 mm². To be used together with Elpress crimping tool.
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